Dr. Sanjay K. Nayak

DR. SANJAY K. NAYAK

Polymer Technologist Industry Advisor Founder – SKN Consultancy Profile PDF

Dr. Nayak is a distinguished Polymer Technologist, Industry Advisor, Researcher and Institutional Leader with over 37 years of professional experience. He served as Director General of CIPET, Government of India, from 2007 to 2021 and as Vice-Chancellor of Ravenshaw University, Government of Odisha, from 2021 to 2026.

He holds two Ph.D. degrees and a D.Sc. in Polymer Science and Technology. His expertise spans polymer materials, petrochemicals, plastics processing, recycling, sustainability, circular economy, green-campus development and institutional accreditation. Throughout his career, he has served on various government regulatory and technical bodies, contributing to policies, standards and regulatory frameworks for the responsible use of polymers and effective plastic-waste management.

Dr. Nayak has published more than 650 research papers (Q1 International Journals), authored or edited over 30 technical books and book chapters, and holds more than 50 patents and registered product designs.

Founder – SKN Consultancy
As Founder of SKN Consultancy, Dr. Nayak brings together a multidisciplinary network of experts to provide strategic and technical support to industries and institutions.

37+ Years Exp.
650+ Publications
50+ Patents & Designs
Top 2% Global Scientist

TECHNICAL EXPERTISE

Polymer Science & Technology: Dual Ph.D. and D.Sc. with 37+ years of expertise in teaching, research, and petrochemical consultancy.
Research & Innovation: Expertise in eco-friendly composites, nanocomposites, bio-polymers, and polymer recycling.
Academic Leadership: Former Director General, CIPET (Govt. of India, 2007–2021) & Vice-Chancellor, Ravenshaw University (Govt. of Odisha, 2021–2026).
Policy & TQM(Total quality management): Chairman & Member of Expert Committees (BIS, FSSAI, CPCB, DCPC, MoEFCC, SPMCIL, MeitY, Govt. of India); contributing to national standards and policies.
Publications & Patents: 650+ research papers (Q1 Journals), 30+ books/chapters, and 50+ patents & registered designs.
Awards & Recognition: Recipient of national & international awards, including FICCI Lifetime Achievement and Govt. of India Awards; Top 2% Global Scientist.
Industry–Academia Interface: Driving research-led innovation, strategic advisory, and technology transfer across the polymer industry.

THE VISIONARY

Dr. Nayak envisions strengthening the petrochemical, polymer and plastics ecosystem through technology, innovation, sustainability and industry–academia collaboration. Drawing upon more than three decades of experience across industry, research, technology development and institutional leadership, he works towards translating scientific knowledge into practical solutions for industrial growth.

As Founder of SKN Consultancy, he continues to support industries and institutions through strategic advisory, technology assessment, process and product development, sustainability initiatives and knowledge-driven solutions.

Advisory & Strategy

INDUSTRY ADVISORY

Technical and strategic advisory for the petrochemical, polymer, plastics and allied sectors, covering technology, processes, products, quality and industrial problem-solving.

R&D & Innovation

TECHNOLOGY & INNOVATION

Supporting material development, production plant development, technology assessment, indigenization, recycling, sustainability and commercialization of polymer technologies.

Synergy & Growth

ACADEMIA & INDUSTRY INTERFACE

Connecting industrial requirements with research, technical expertise, skill development and institutional capabilities to accelerate innovation and technology adoption.

CONSULTANCY & ADVISORY SERVICES

Rendered consultancy and advisory services to polymer and petrochemical industries, academic and research institutions, policy-making bodies, Government of India organisations, and public sector undertakings (PSUs) over a distinguished career spanning 37 years.

Regulatory Compliance & Legal Obligations

  • Standards & Guidelines (Design, Manufacturing, Use & Disposal of Plastics Products)
  • Govt. Policy Advocacy & Implementation
  • Food Contact & Environmental Standards
  • Extended Producer Responsibility (EPR): Registration & Audit

Advanced Material Development

  • Material Innovation & Formulation Optimisation
  • Industry-Specific Applications (Packaging, Automotive, Aerospace, Medical Devices)

Recycling & Sustainability

  • 3R Strategy, Circular Economy & Carbon Neutralising
  • Recycling Content Requirements
  • End-of-Life Management (BOL, EOL, LCA & PWM Rules)
  • Enforcement of SUP Bans & Restrictions
  • Labelling & Marking (QR Code)

Technical & Financial Feasibility

  • Plant Setup, Material & Machinery Selection
  • Financial Viability
  • Laboratory / Institute Setup & Management
  • Technology Adoption & Implementation (AI & Machine Learning)

AREA OF EXPERTISE

Plastics & Environment

  • Plastic Pollution & Littering
  • Compostable / Biodegradable Packaging
  • Physical, Mechanical, Chemical & Organic Recycling
  • E-waste / Plastics Waste Management
  • Solid Waste Management: TAD/MAD
  • Micro & Nano Plastics

Product Design & 3D Printing

  • Import Substitution: Fossil & Non-Fossil Products
  • Tailored Material Architectures
  • SLA, FDM & SLS Prototyping
  • Multifunctional Material Systems
  • Rheology-Driven Printability
  • Design for Additive Manufacturing

Selection of Plastics Materials

  • Engineering Plastics
  • Advanced Filled Plastics: Additives & Masterbatch
  • Composites & Nanocomposites
  • Dispersants & Coupling Agents
  • Impact Modification of Plastics

Polymer Manufacturing, Process & Engineering

  • Melt Flow & Viscosity Control
  • Process Optimisation & Troubleshooting
  • Advanced Blending & Compounding
  • Mathematical Modelling & Simulation
  • Innovative Moulding & Extrusion

Analysis of Polymers & Plastics

  • Mechanical, Chemical, Thermal & Rheological Testing
  • Product Testing & Failure Analysis / Investigation
  • Automotive Polymers & Composite Testing
  • Microbial Testing; NDT (Non-Destructive Testing)

Quality System Management

  • ISO 9001 (QMS) · ISO 14001 (EMS) · ISO 14067 (Carbon Footprint)
  • ISO 17020 (Inspection) · ISO 17025 (Testing & Calibration)
  • ISO 22000 (Food Safety) · ISO 22716 (GMP) · ISO 27001 (ISMS)
  • ISO 45001 (OH&S) · ISO 50001 (Energy Management)
  • Halal · GLP · GMP · SEDEX · ESG
  • REACH · RoHS · FDA · UL94 · IATF 16949 (Auto) · AS9100 (Aerospace)

RESEARCH

Dr. Nayak has been the precursor for many research initiatives and is internationally acclaimed for interdisciplinary research programmes in the field of Composites, Nanocomposites, Compostable / Biodegradables materials, Recycling Technology, Coatings & Adhesives, Plastic Recycling, Sustainability, Packaging Material. His work has been published extensively in International Journals while he has authored many books with International publishers and has several patents to his credit along with multiple product designs.

His research has inspired several scientists worldwide. He has till date mentored 55 scholars for Ph.D program and 75 students for their M.Tech / M.E thesis.

International Collaboration
& Engagements

Dr. Nayak during his tenure as DG-CIPET has been instrumental in collaborating renowned International Universities for collaborative research and faculty / student exchange programs.

  • University of Buenos Aires(UBA)

    Polymer Blends & Alloys
    Argentina

  • University of New South Wales

    Nano Materials & Nano Technology
    Australia

  • Sao Paulo State University - UNESP

    Bio-based polymers & composites
    Brazil

  • University of Guelph(UoG)

    Green Composites and Nano Blends
    Canada

  • Industrial Material Institute(NRC-IMI)

    Polymeric Material for Regenerative Medicine
    Canada

  • University of Toronto(UoT)

    Biocomposite Product Development
    Canada

  • European Higher Institute for the Enterprise and its Techniques (ISEETECH)

    Resin Transfer Moulding and Aero Space Applications
    France

  • The Institute of Biopolymers and Chemical Fibres(IBWCH)

    Fibre Science & Technology
    Poland

  • Council for Scientific & Industrial Research(CSIR)

    Nanocomposites & Polymer Packaging
    South Africa

  • Durban University of Technology(DUT)

    Polymer Composites
    South Africa

  • Hannam University

    Advanced Materials to Information
    South Korea

  • Kyung Hee University

    Advanced Polymer & Fiber Materials
    South Korea

  • Michigan State University (MSU)

    Biopolymers, Thermo Mechanical Characterization
    USA

  • Stevens Institute of Technology (SIT)

    Mechanical Characterization of Polymers
    USA

  • New Jersey Institute of Technology (NJIT)

    DMA Study on Polymer Blends for Automobile Applications
    USA

  • Pennsylvania State University

    Polymer Electronics, Rheology of Polymers
    USA

  • Biodegradable Products Institute

    Biodegradable Material Testing
    USA

  • ASTM International

    Research * D-20 Standard committee on plastics
    USA

  • Massachusetts Institute of Technology (MIT)

    Polymer Membranes
    USA

  • University of Massachusetts, Lowell

    Polymer Processing
    USA

  • University of Liberia, Liberia

    Interdisciplinary research
    with Ravenshaw University, Odisha
    Liberia

HONORS & AWARDS

  • Commendable Faculty Award
    for High Citation Index in the field of Materials Science based on Scopus by Careers 360

  • Honoris Causa (Honorary Doctorate)
    Utkal University (UU) for Nation Building and contribution towards Science & Technology

  • Distinguished Scientist Award
    Asian Polymer Association (APA) in appreciation to his contribution to Polymer Science & Technology

  • Lifetime Achievement Award
    FICCI- India, During India chem 2018, Organised by DCPC, Govt. of India: For commendable contribution in the field of Plastic industry


LATEST POSTS


BOOKS & CHAPTERS

Books & Chapters
books/chapters
International Journals
international journals

STATISTICS

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Ph.D scholars Mentored

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M.Tech (thesis) Supervised

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Research papers in International Journal

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PATENTS & DESIGNS

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Technical Consultancies

Google Scholar As on 2026
Citations 28361
h-index 79
i10-index 422

PEOPLE SPEAK

"Dr. S K Nayak is a visionary, an acknowledged thinker-doer. He is known as the father of the CIPET institutions in the country. He has been recently brought in as VC of Ravenshaw University whose fulcrum is Ravenshaw College, the oldest college in Odisha. Dr Nayak has revolutionary ideas on integrating skill training with mainstream education."

Subroto Bagchi
Subroto Bagchi

Odisha Skill Development Authority, Govt. of Odisha

"Prof. Sanjay K Nayak is an accomplished academic of global repute, an ace institution maker, and a pioneer in Polymer Science Engineering & Technology. A technology ethicist, philanthropist, and humanist, he assumed the mantle of Ravenshaw University to craft its new identity in its 150+ year journey. My meeting him was indeed historic and transformative."

Prof. Chandi Prasad Nanda
Prof. Chandi Prasad Nanda

Head, Academic Humanities & Social Sciences, National Rail & Training Institute, India (Former Chairperson, Council of Deans, Ravenshaw University)

"A technocrat and a visionary, his understanding of polymers is surpassed only by a ceaseless desire to propagate a deep body of knowledge that he has built up through incessant exposure to and expertise in plastics. A common observation within the plastic fraternity is that Dr. Nayak has seen, analysed, understood and catalogued technologies years ago that people have only just now started talking about."

Sri. Alok Tibrewala
Sri. Alok Tibrewala

President, Indian Plastic Federation (IPF)

"Dr. Nayak is a Jewel in the crown for the plastic industry in India. The industry has immensely benefited by his knowledge & guidance. His expertise in recycling of plastic has helped the industry to adopt Plastic waste management, Recycling, Biodegradable plastic and many more. Words are not enough to describe this internationally recognised, down to earth, noble & humble personality."

Sri. Raju D Desai
Sri. Raju D Desai

Former President, All India Plastics Manufacturers Association (AIPMA)

"Prof. Nayak is an extra-ordinary individual who has brought pioneering and innovative solutions to Indian plastic industry."

Prof. Mohini M. Sain
Prof. Mohini M. Sain

Director, CBBP, University of Toronto, Canada

"I am extremely grateful to my Ph.D supervisor, Prof. S K Nayak, for providing the opportunity to work under him. He was the major source of inspiration and motivation during my research career because of which I could overcome my struggles during the period."

Dr. Ramesh Vijayan
Dr. Ramesh Vijayan

Scientist C, SERB, New Delhi

"Dr. Nayak has been a mentor to me since my Ph.D, who has always emphasized on taking up the right path. He always tries to pass on his enthusiasm and passion for innovation to his students and staff."

Dr. Smita Mohanty
Dr. Smita Mohanty

Director, CIPET: SARP-APDDRL